MITGI Deburring Tools
In precision manufacturing, machinists prefer to avoid burrs altogether, but when they can’t, a deburring tool may be the answer. There are several types of deburring tools, the simplest of which are deburring knives. They are a low-cost, simple solution to remove burrs on delicate parts. In industries like medical device manufacturing, aerospace, automotive, and defense, it may be preferred to alleviate the burr altogether by adjusting other cutting tools, or by deburring in the machine. MITGI has built its business around the idea that customers need precision tools, tight tolerances, short lead times, and predictable delivery schedules. Whether you need tools for hand-deburring, blanket pricing, or custom tools for machine deburring, MITGI has you covered.
Products and Applications
FAQs
-
How do you decide whether to use a standard tool or move to a custom?
When it comes to deburring options, there are a few things to consider:
- If a burr is light, deburring by hand using a standard deburring knife is a low-cost option and a good place to start. They can be held by hand or in a holder, whichever is more comfortable for the team using it.
- Some companies opt for a custom deburring knife, usually due to the depth at which the deburring tool needs to reach. The tool design itself is simple, but a different overall length may be needed to complete the task.
- If the burr is heavier, then deburring by machine with a custom tool may be the best solution. In some cases, by adding a slight chamfer to a tool that is later in the cycle, the burr can be removed before the part ever leaves the machine. In other cases, it may be preferable to change the geometry of a tool where the burr occurs, thus avoiding the burr altogether.
- Not sure? Just ask. Send us your tool specs, info on the project, and any goals you’re trying to achieve. If a standard tool exists, we’ll let you know. If we see any opportunities for improved performance by moving to a custom, we’ll give you the option to consider.
-
Which is more cost-effective – removing a burr or alleviating it altogether?
In most cases, avoiding a secondary operation like deburring means that you’re also avoiding additional costs. If it’s possible to make a slight geometry change to the tools currently in the toolset so that the burr is alleviated before it leaves the machine, you may solve your problem without adding the tool and labor costs of a secondary op.
-
Is deburring by machine or by hand better?
This answer is situational. Deburring by hand is a good option when the burrs are light, infrequent, or when the number of parts is low. Removing burrs while they are in the machine may be best when the burrs are heavy, when the parts are very delicate, or for high-volume products.
-
When should I choose carbide over high-speed steel (HSS)?
Both options are good – it may come down to personal preference. Carbide may be able to retain its sharpness longer than HSS. But, carbide is more brittle than HSS, so depending on the application, HSS may be more forgiving. For some, price drives the decision, which makes HSS a less expensive and thereby a more attractive option.
-
How can you extend the life of a deburring tool?
If your deburring tool is working well, but you’d like it to last longer, coating may be worth considering. Standard deburring tools are very low priced, and the cost to add coating may not be worth the amount of tool life it could add. However, for custom tools that may be larger in size, the coating could help add additional life. Learn more about our in-house coating options.
MITGI Custom Tools
For most tool types, custom tools are utilized in applications where the part is very complex, it’s for a high-volume product, or when it is used in a hard-to-machine material. Deburring tools utilize a fairly simple tool design, and in many applications, standard deburring tools are up to the task. In some cases, custom deburring tools may be preferred – especially when the part includes features that are hard to reach with standard tools. Getting started is easy. Contact us to discuss your custom tool request. Or, complete a tool quote sheet and send it our way. We’ll review the information, connect with you regarding any questions we may have, and send a quote to you promptly.
Quote Sheets
Deburring Knives
MITGI Standard Tools
MITGI standard tools are designed for general-purpose use. They are an excellent choice when lead times are very short (3 days or less), or when the tool may be used in a variety of materials and applications.